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Sellafield Nuclear Plant Deploys Boston Dynamics’ Spot Robot in Pioneering Radiation Monitoring Trial

Boston Dynamics' Spot robot equipped with a specialized swabbing tool during its first radiation monitoring trial at the Sellafield nuclear site in Cumbria.

The Sellafield nuclear site in Cumbria has completed a pioneering trial using Boston Dynamics’ Spot, a agile four-legged robot, to perform hazardous radiation monitoring. Equipped with a specialized swabbing tool, the robot successfully sampled simulated contaminated surfaces, aiming to replace human technicians in dangerous areas and push forward “faster, safer, and more cost-effective decommissioning operations.”

In the high-stakes environment of nuclear decommissioning, every task carries risk. Monitoring for radioactive contamination involves hundreds of routine surface swabs daily—a necessary but potentially hazardous job for the health physics teams at sites like Sellafield. Now, a new co-worker is clocking in: a nimble, four-legged robot that never needs a radiation badge.

This groundbreaking trial at the UK’s Sellafield nuclear plant marks a significant step in modernizing one of the industry’s most vital and repetitive safety tasks. The core problem this robotic system solves is human exposure. It is designed to enter environments considered too dangerous for people, performing meticulous monitoring work that keeps human operators out of harm’s way.

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The basic function of the system is deceptively simple: to replicate a human technician’s swabbing motion with unerring precision. During the trial, Boston Dynamics’ Spot robot was fitted with a custom swabbing tool developed by the Robotics & AI Collaboration (RAICo). Guided by specialized software, Spot mimicked the exact hand motion needed to collect a sample from a surface, inspecting a simulated radiological spill in a restricted area.

The driving force behind integrating this advanced technology is Sellafield’s innovation team, led by remotely operated vehicle equipment chief Deon Bulman. The key engineer and developer of the specialized tool is the RAICo team, under director Dr. Kirsty Hewitson. This collaboration between site operational experts and robotics engineers is what made the trial possible. “The robot’s agility and responsiveness allowed it to operate in areas considered dangerous,” Bulman noted, highlighting the practical partnership.

A current limitation of the system is its stage of development; this was a successful trial, not yet a full-scale deployment. The technology must prove itself across a wider variety of real-world scenarios and surfaces within the vast and complex Sellafield site. However, the trial builds on a similar successful test at the Joint European Torus fusion facility in Oxfordshire, indicating a strong proof of concept for high-hazard environments.

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What sets this apart is the haptic feedback built into the system. This technology provides the operator with a tangible sense of touch through the robot, allowing for greater control. Bulman emphasized this pushes forward “the adoption of advanced robotics in the nuclear sector,” enabling precision work from a safe distance.

The overall value and summary of this innovation is profound for both safety and efficiency. By delegating this high-volume, high-risk task to Spot, Sellafield can protect its workforce while gathering the crucial data needed to plan decommissioning strategies and maintain safety standards. It represents a shift from sending people into danger to sending adaptable machines.

Dr. Kirsty Hewitson of RAICo pointed out the broader implications, stating the tests show robotics “could have an impact on both nuclear decommissioning and fusion engineering sites.” This isn’t just a solution for one plant; it’s a blueprint for the future of the entire nuclear industry and beyond, in any environment where human presence is a risk.

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As Spot navigates concrete floors once tread only by heavily protected technicians, it symbolizes a new era. It’s an era where the most perilous jobs in some of our most critical industries are handled by resilient machines, allowing human expertise to be applied from the safety of a control room. For the teams at Sellafield and RAICo, this trial isn’t just about testing a robot—it’s about testing a safer future.

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